Quasi-SMA Dampers, the 3-D Quasi-zero Stiffness Isolators and the 3-D Quasi-zero Stiffness Vibration Isolation Platform

 

Background from Ultra-low Frequency Isolation for Instruments

Up to now, vibration isolation for the light weight instruments is mainly based on the pneumatic supported platforms, which are effective with the resonance at the range of 1.5Hz to 4Hz, it is very difficult for them to tackle with the resonance less than 1.0Hz for the ultra-low frequency isolations.

The increase in the instrument weight generally results in the increased platform dimension, the increased energy consumption, the increased running and maintenance costs and the increased risks during the power breakage and the frequently occurring earthquakes.

The load capability and the mechanic stability of Steel Wire-rope Isolators are limited and it is not suitable for heavy duty applications where the load is much heavy. On the other hands, at the resonance the transmissibility is amplified by 3-6 times, it is impossible for the applications in the isolation platform.

Quasi-zero strength isolators based ob the metal elastomer are suitable not only for the ultra-low frequency isolation, but also for the heavy duty applications where the mechanic stability is required. Not only the quasi-zero strength isolators could be applied in ultra-low frequency isolation for instruments, large power engine isolation, but also the quasi-zero strength isolators could replace the existing steel wire-rope isolators, pneumatic air springs especially for the engines, car cabs、car seats etc..

Background from Earthquake Isolation in Building Structures

Dampers with a Flag-shaped hysteresis loop or the Self-centering characteristics are getting more and more focus from both the engineering designers and the researchers in institutes,mainly due to the shape of the Flag-shaped hysteresis loop which offers the dampers the special feature of self-centering ability.Engineering practice gets more benefits from the self-centering ability. It is a good example not only to absorb the main earthquake and also to absorb the residual earthquakes within the limited damper stroke. Tens of million of RMB spent for the manual reposition of the bridges could be saved by the automatic reposition of the bridges themselves.

Recent Cantilever Wall Systems in the building designing show the characteristic self-centering respon se, but the dimension is very large and the effective strokes are less than 3% with respect to the wall height. The building safety is still a problem if the wall, which also carries the building weight, is destroyed during the earthquakes, and the reconstruction cost is still sky-high.

With the change in the earthquake isolation concepts from the building non-collapse to building reposition and recovery after the earthquakes, the commercial opportunities are provided for the dampers, which are smart, non-destroyable, recoverable, functioned specially.

Dampers with the post-tensioning tendons or with a Smart Memory Alloy (SMA in short) are the typical examples. But dampers with the post-tensioning tendons provide the building structure with the very small displacement, and even dampers with the hyper-elastic SMA could only provide the building structure with a displacement of less than 8% of its length. On the other hands, both dampers have the limited life expectancy, which could not bear on the frequent earthquakes during tens and up to one hundred of years. Hyper-elastic SMA is very expensive compared with iron and steel, this limits its application in earthquake isolation of building structures. If a damper, which is not only hyper-elastic, but also long-lasting, exists, the revolution in the recoverable dampers will take place. It is the quasi-SMA dampers.

Working Principles
Applying load at the quasi-zero strength region of a Non-linear strength elastomer,to  isolate the vibration in 3 degree of freedoms. Damping is provided by the friction between the supports and the non-linear strength elastomer.

Appearance of the Dampers/Isolators

 

  

Experimental Results


Experimental Conditions

1)Experimental Rig:HG2-0402 National Standards Rig for Car Dampers

2)Experimental Type:Dynamic Tests;
3)Excitation Wave:Sine Wave;
4)Excitation Amplitude: 10mm;
5)Excitation Velocity: 0.085m/s.

Representative Hysteresis Loops for Small Samples

 

Analysis of the Experimental Results
1)、Smaller resistance force and large strength near the neutral position, suitable for earthquake isolation in the building structures and for damping the shock from mechanic engineering;
2)、Double strength especially the quasi-zero strength characteristics shows the advantage in earthquake isolation and absorbing for the building structures and the vibration isolation for instruments, car cabs, engines etc;
3)、3 degrees of freedom;
4)、Larger displacement;
5)、Maintenance free, long lasting, simple in structure, low in the cost.

3-D Quasi-zero Stiffness Isolators and Quasi-SMA Dampers:

 

Types

Ф1(mm)

Ф2(mm)

Free HeightH(mm)

DisplacementS(mm)

Rated LoadsF(N)

PG-G-Z-250

50

168

50

12

250

PG-G-Z-500

50

168

50

12

500

PG-G-Z-750

50

168

50

12

750

PG-G-Z-1000

50

168

50

12

1000

PG-G-Z-2000

50

168

50

12

2000

PG-G-Z-4000

50

168

50

12

4000

PG-G-Z-8000

65

218

70

10

8000

PG-G-Z-10000

65

218

70

10

10000

PG-G-Z-20000

65

218

70

10

20000

PG-G-Z-30000

65

218

70

10

30000

PG-G-Z-40000

65

218

70

10

40000

PG-G-Z-50000

100

328

80

8

50000

PG-G-Z-60000

100

328

80

8

60000

PG-G-Z-80000

100

328

80

8

80000

PG-G-Z-100000

100

328

80

8

100000

PG-G-Z-200000

200

660

80

8

200000

PG-G-Z-400000

200

660

80

8

400000

PG-G-Z-600000

200

660

80

8

600000

PG-G-Z-800000

200

660

80

8

800000

PG-G-Z-1000000

200

660

80

8

1000000

Light Type:PG-G-Z-250-4000 Suitable for the light load application;
Medium Type:PG-G-Z-8000-40000 Suitable for the medium load application;
Heavy Type:PG-G-Z-50000-100000 Suitable for the heavy load application;
Ultra-Heavy Type:PG-G-Z-200000-1000000 Suitable for the building structures.

   3-D Quasi-zero Stiffness Vibration Isolation Platform:

Types

Resonance f(Hz)

Free HeightH(mm)

DisplacementS(mm)

Rated Loads F(N)

PG-G-ZP-1000

≤0.8

60

12

1000

PG-G-ZP-2000

≤0.8

60

12

2000

PG-G-ZP-3000

≤0.8

60

12

3000

PG-G-ZP-4000

≤0.8

60

12

4000

PG-G-ZP-8000

≤0.8

60

12

8000

PG-G-ZP-16000

≤0.8

60

12

16000

PG-G-ZP-32000

≤0.8

100

10

32000

PG-G-ZP-40000

≤0.8

100

10

40000

PG-G-ZP-80000

≤0.8

100

10

80000

PG-G-ZP-120000

≤0.8

100

10

120000

PG-G-ZP-160000

≤0.8

100

10

160000

PG-G-ZP-200000

≤0.8

120

8

200000

PG-G-ZP-240000

≤0.8

120

8

240000

PG-G-ZP-320000

≤0.8

120

8

320000

PG-G-ZP-400000

≤0.8

120

8

400000

PG-G-ZP-800000

≤0.8

150

8

800000

PG-G-ZP-1600000

≤0.8

150

8

1600000

PG-G-ZP-2400000

≤0.8

150

8

2400000

PG-G-ZP-3200000

≤0.8

150

8

3200000

PG-G-ZP-4000000

≤0.8

150

8

4000000

Others could be ordered.

 

 

Wuhan Pangu Damper Technology Co. Ltd.
Address: 305, Building7-5,IBI,Guandong S&T Park, Wuhan, Hubei, 430074
Tel:+086-27-87531801,15971472293
E-mail: chongyaolu@pangumrf.com chongyaolu@sina.com chongyaolu@hotmail.com Fax: 86-027-87531801